Anyang Forging Press Machinery Industry Co.,Ltd

Anyang Forging Press Machinery Industry Co.,Ltd

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  • Why more and more forging companies buy Electro hydraulic forging hammer or convert their belt drop hammer or air forging hammer to be electro hydraulic forging Hammer?
    The advantage of electro hydraulic forging hammer compare with Belt drop hammer is as follows: 1. Production of electro hydraulic closed forging hammer is about 1.5 – 2 times of same size belt drop hammer. Hit frequency of electro hydraulic closed die forging hammer full stroke is about 60 blow/minute, hit frequency of belt drop hammer full stroke is about 30 blow/minute, so the production of electro hydraulic closed die forging hammer is much higher than the belt drop hammer, and it is almost 1.5 times- 2 times. That is mean 1 set electro hydraulic closed die forging hammer equal to 1.5 set or 2 sets belt drop hammers. 2. Reduce manpower Electro hydraulic closed die forging hammer controlled by foot pedal, one person can control the pedal and handle the forgings at same time. Belt drop hammer is one person control the handle, another person handle the forging, it need at least 2 people. Also the production of 1 set electro hydraulic closed forging hammer is about 1.5-2 times of belt drop hammer, so 1 hammer equal to 1.5 set or 2 set belt drop hammers, so it can reduce 2 people. 3. Forging Accuracy is higher, Forging quality is better. Belt drop hammer use [comb shape guide", one side guide clearance is about0.7mm-1mm, electro hydraulic closed die forging hammer use [ x shape guide [, one side guide clearance is about0.3mm, so the top die and bottom die mismatch of electro hydraulic closed forging hammer is much less, the forging accuracy is much higher, the forging quality much better. 4. Hit energy is much bigger than same size belt drop hammer Hit energy of 1 ton electro hydraulic closed die forging hammer is 25kj, hit energy of 1 ton belt drop hammer is about 18kj, so 1 ton electro hydraulic closed die forging hammer is equal to 1.5 ton belt drop hammer. Hit energy of 2 ton electro Hydraulic closed die forging hammer is 50kj, hit energy of 2 ton belt drop hammer is about 35kj, so 2 ton electro hydraulic closed die forging hammer is equal to 3 ton Belt drop hammer. The advantage of electro hydraulic forging hammer compare with steam hammer and Air compressor hammer as follows: 1. Cost saving Compare with Air compressor Closed Die Forging Hammer and steam forging hammer, the biggest advantage of Electro Hydraulic Forging Hammer is Electric Saving, it can save about 40%-60%. Normally 1 set 5 ton air compressor closed Die Forging Hammer need about 400kw motor power to run the air compressor. 1 set 5 ton Electro Hydraulic Closed Die Forging Hammer only need 220kw motor power, and on Electro Hydraulic Closed Die Forging Hammer only when lift hammer ram need motor working, when hitting, no need motor working, so the actual using power is 110kwh/h, and because there is accumulator on electro hydraulic closed die forging hammer, so the final use motor power is more less, so every hour working, the 5 ton Electro hydraulic closed die forging hammer can save 290kwh/h, if the price of electricity is US$0.1/kwh, so the cost is saving will be as following: Cost saving per hour: 290kwh x 0.1= US$29 Cost saving per day (1 shift): US$29 x 8 = US$232 Cost saving per month (25 days working) = US$5,800 Cost saving per year (11 months) = US$63,800 Cost saving for 1 year (2 shift) =US$127,600 Cost saving for 1 year (3 shift) =US$191,400 You can collect back the investment within 1 year by the cost saving if 3 shift working. If 2 shift working, you can collect back the investment within 1.6 year; If 1 shift working, you can collect back the investment within 3 years. 2. No pollution and much less noise, good for environment and workers` health Just as we all know, steam hammer need burn oil or coal to run the hammer, so the pollution is very heavy. The noise of high pressure steam or high pressure compressed air is very high. One hit, one cylinder of the steam or air will be released out with dust, it produced the pollution and damage the workers` health. The oil of Electro hydraulic forging hammer is circle flew in the oil pipe, no need burn coal or oil, so no pollution and much less noise. 3. Space saving On Electro Hydraulic Forging Hammer, No boiler and air compressor station, only has small hydraulic tank, so using area is much smaller, normally it can save 65% area than the steam hammer and air compressor hammer that is mean if you use electro hydraulic forging hammer you can put more hammers or more machines in your factory. 4. Time saving Start quickly and saving energy greatly .On steam forging hammer or air compressor forging hammer, if you want to start the hammer, you should burn the boiler or run the air compressor long time, and if some problem happen on the hammer or on the dies, the steam or compressed air you got will be wasted, on electro hydraulic forging hammer, you can start the hammer within 2 minute. If any problems happen on hammer or dies, you can turn off the motors, No waste. Anyang Forging Press Machinery Industry Co.,Ltd. Tel: 0086-372-3389658 Mobile: 0086-18637229639 Email: steven@chinesehammers.com Website: www.chinesehammers.com

    2016 01/13

  • Anyang Forging Press (Group) exported The Third Largest CNC Die Forging Hammer of the world to USA
    On November 10 2015, Anyang Forging Press (Group) was shipping one set C92K-160kj CNC Fully hydraulic die forging hammer to USA, which is the 4th set CNC hydraulic forging hammer order Anyang Forging Press Company received by the same USA customer. The single U-frame weight of this CNC forging hammer is the most heavy type of CNC forging hammer in the world, which has advantages such as high forging precision, hitting energy be program controlled etc features. Till now, there are only 3 sets such type of 160kj CNC hydraulic die forging hammer in the world, 2 sets are self researched and produced by Anyang Forging Press(Group), the above picture is the 160kj LASCO HO-U type hydraulic double-acting hammer were transported from Anyang Forging Company to China seaport, the weight of the most heavy part of this hammer is 167t, the process for transporting such heavy forging machine from China to Anyang need to pay special attention such as hoisting, road transport and shipping. In the early of 2015, Anyang Forging Press Company has already exported one set of C92K-31.5kj CNC fully hydraulic die forging hammer, one set of C92K-80kj CNC fully hydraulic die forging hammer and C92K-125kj CNC fully hydraulic die forging hammer. Till now, 31.5kj and 80kj CNC forging hammer already finished installation and commissioning in USA customer`s forging factory and it is running 3 month very well. The [Golden Anvil" brand CNC fully hydraulic die forging hammer produced by Anyang Forging Press Company is [Henan Province Famous Brand Product", [Golden Anvil" brand is [Henan Province Famous Brand", [Golden Anvil" brand forging equipment was awarded [Henan Province World Famous Brand", Anyang Forging Press Company has 14 patens of CNC fully hydraulic die forging hammer. The hit process of Anyang Forging Press Company`s CNC fully hydraulic die forging hammer can be programmable controlled, which is in the world advanced technology level, it has many advantages such as high hitting precision, long life of forging die, high precision forgings, stable quality of forging parts, high efficiency, high material using rate, energy saving. Anyang Forging Press Company`s CNC fully hydraulic die forging hammer has many specifications such as C92K-16KJ,25KJ, 31.5KJ, 50KJ, 63KJ, 80KJ, 100KJ, 125KJ, 160KJ, 200KJ, 250KJ, 400KJ. Till now, Anyang Forging Press Company has already become the world biggest manufacturing base of programmable hydraulic die forging hammer. Anyang Forging Press (Group) Machinery Industry Co., Ltd. was founded in 1956, which is the biggest manufacturer of forging hammer in the world, it drafted China National manufacturing standard of forging hammer, which can offer design, research and development, manufacture, production. Anyang Forging Press Group can provide complete set forging machines including closed die forging equipment's (CNC fully hydraulic die forging hammer, electro hydraulic die forging hammer, full hydraulic die forging hammer, round steel bar shearing machine etc), free forging machine(single frame free forging hammer, double frame open die forging hammer, bridge type open die forging hammer, forging manipulator, furnace transport machine etc) , also Anyang Forging Press (Group) Machinery Industry Co., Ltd. can offer worldwide customers forging solutions, choosing forging machines advice, forging technical design, forging machines etc services. Till now, Anyang Forging Press Company already exported its forging machines toUSA,UK,Germany,France,Japan, Russia etc 66 countries.

    2016 01/13

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